Wednesday, April 27, 2011

Spirit Production

A man and his forklift. Willbur's favorite activity: Moving stuff, in this case a 3000 pound tote of Blackstrap Molasses. The molasses arrived from New Orleans. The guy who delivered it got blocked in by a school bus and spent two hours looking over our shoulder and trying to convince us to participate in an underground moonshine ring. Truckers are phenomenally entertaining and consistently the most interesting people we deal with.




40 gallons of molasses and 600 liters of filtered water are the base of our rum "wash." Watching the molasses flow into the "mash tank" is deeply relaxing. Cleaning the tank at the end of the day is not. Actually its torture. It usually involves one of us climbing into the tank and scrubbing it by hand. Not fun for two lanky guys.













The hydrometer, which measures alcohol by volume, reads 85, which means the spirit is coming off the still at 170 proof. On the left is wheat whiskey. Yes, whiskey is clear when it exits the still. It's the barrels that give whiskey it's distinctive hue. At 170 proof, I don't recommend putting this in a mint julep. We'll cut it down to 60ABV (120 proof) with filtered water. It then heads into the barrels to mature. Once it's done mellowing, we'll cut it down to 40ABV (80 proof). Mint Julep time.



The vapor flows through the condenser and then out the spout pictured on the left. We collect it in gallon jugs and separate out the "hearts," which is the middle portion of the run. The gallon jugs allow us to separate the best spirit with precision. We'll combine a small portion of the "heads" (front portion of the run) and "tails" (back portion of the run) for complexity and flavor. The still fills a gallon jug every fifteen minutes (roughly).

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